Controlling Human Error Reduction in Manufacturing Floor

Human error is known to be the major cause of quality and production losses in many industries. Although it is unlikely that human error will ever be eliminated, many human performance problems can be prevented. Human errors start at the design stage. From procedures, training, and workplace environment many variables that affect human behavior CAN be manipulated reducing the likelihood of these occurrences.

To work with these challenges, it is really important to understand human behavior and the psychology of error as well as understand exactly where the systems' weaknesses are, so they can be improved and/or fixed.
 
This course offers practical approaches and models to address human performance issues in GMP-related environments by using a specific methodology to correct, prevent, and avoid the re-occurrence of these issues.

In the realm of manufacturing, precision and accuracy are crucial for ensuring the production of high-quality products. However, human errors can pose a significant challenge to achieving these goals. Whether it is a simple oversight or a lack of attention to detail, human errors can lead to costly defects, downtime, and even safety hazards.

This training would provide tools that can be implemented and used after this event. This includes practical tools. We will discuss human error categories, near root causes, and root causes for these events. We will discuss the latest trends in human error issues in the industry.

• Understand human error: factors and causes
• Understand the importance: regulatory and business
• Define the process to manage Human Error deviations
• Identify Root Causes associated to human error deviations
• Learn how to measure human error rates at your site
• Identify what I can do to support human reliability

• Background on Human Error Phenomena
• Importance of Human Error Prevention/reduction
• Training and human error
• Facts about human error
• Human Error as the Root Cause
• What is Human Error
• How is Human Error controlled?
• Common mistakes Memory failures, Overconfidence, We believe we are above average, Visual Detection, Vigilance Effectiveness
• Types of error
• Human error rates and measurement
• Trending and tracking
• Prediction
• CAPA effectiveness
• Common mistakes: Memory failures, Overconfidence, We believe we are above average, Visual Detection, Vigilance Effectiveness

Human errors in manufacturing can have significant consequences on product quality, safety, and overall operational efficiency. However, by implementing robust strategies focused on training, documentation, workflow optimization, culture development, and continuous monitoring, manufacturers can unleash the power of precision and significantly reduce human error rates. The dedication to eliminating errors at every level of the organization will not only lead to improved product quality but also foster a culture of excellence and continuous improvement in the manufacturing industry.